A unified multiscale 3D printer combining single-photon Tomographic Volumetric Additive Manufacturing and Two-Photon Polymerization

Physics > Optics [Submitted on 19 Jan 2026 (v1), last revised 18 Jun 2026 (this version, v2)] Title:A unified multiscale 3D printer combining single-photon Tomographic Volumetric Additive Manufacturing and Two-Photon Polymerization View PDFAbstract:Single-photon polymerization ensures rapid photopolymerization of centimeter-scale structures with features on the order of tens of micrometers, whereas 2PP provides sub-micrometer features at sub-millimeter scales. Existing hybrid approaches combining these techniques typically rely on stitched or layer-by-layer fabrication and often require separate printing platforms, making mesoscale manufacturing time-consuming. Here, we introduce a hybrid unified 3D printer that leverages the complementary strengths of both printing mechanisms to bridge this scale resolution-fabrication time gap. We propose integrating 2PP for high-resolution, localized spatial control with single-photon TVAM for enabling rapid, high-throughput 3D fabrication. In this approach, TVAM first forms millimeter-scale volumetric structures attached on a glass rod, via overprinting, which is then accessible, on the same platform, for subsequent high-resolution 2PP. Without needing to change the photoresin or introducing intermediate post-processing steps, we proceed to demonstrate finely printed structures via 2PP, fabricated both inside (embedded within) and on the surface of the millimeter-scale 3D objects printed with TVAM. Here, TVAM contributes in two distinct ways: by generating a pre-polymerized volume that facilitates subsequent 2PP, and by directly driving layer-less volumetric polymerization in designated regions within seconds. We experimentally demonstrate that this dual-mode strategy provides a mesoscale approach spanning four orders of magnitude in scale for rapid fabrication of millimeter-scale structures featuring 830 nm details. For applications such as micro-optics, biomedical scaffolds and tissue engineering, tens-of-micrometer features are sufficient across the majority of the volume, with higher resolution confined to localized functional regions. Submission history From: Buse Unlu [view email][v1] Mon, 19 Jan 2026 23:22:03 UTC (6,958 KB) [v2] Thu, 18 Jun 2026 09:53:07 UTC (14,390 KB) Current browse context: physics.optics Change to browse by: References & Citations Loading... Bibliographic and Citation Tools Bibliographic Explorer (What is the Explorer?) Connected Papers (What is Connected Papers?) Litmaps (What is Litmaps?) scite Smart Citations (What are Smart Citations?) Code, Data and Media Associated with this Article alphaXiv (What is alphaXiv?) CatalyzeX Code Finder for Papers (What is CatalyzeX?) DagsHub (What is DagsHub?) Gotit.pub (What is GotitPub?) Hugging Face (What is Huggingface?) ScienceCast (What is ScienceCast?) Demos Recommenders and Search Tools Influence Flower (What are Influence Flowers?) CORE Recommender (What is CORE?) arXivLabs: experimental projects with community collaborators arXivLabs is a framework that allows collaborators to develop and share new arXiv features directly on our website. Both individuals and organizations that work with arXivLabs have embraced and accepted our values of openness, community, excellence, and user data privacy. arXiv is committed to these values and only works with partners that adhere to them. Have an idea for a project that will add value for arXiv's community? Learn more about arXivLabs.