NASA Uses Subscale Aircraft to Accelerate Flight Innovation

Testing new aerospace concepts in flight remains one of NASA’s most effective ways to advance knowledge and reduce risk.
The Dale Reed Subscale Flight Research Laboratory at NASA’s Armstrong Flight Research Center in Edwards, California, supports this mission by using small, remotely piloted and autonomous aircraft as cost‑effective platforms to mature innovative ideas, accelerate learning, and enable smoother transitions to full‑scale flight.
When experiments require a flight platform, several NASA remotely piloted aircraft are available: the Alta‑X quadrotor; the Dryden Remotely Operated Integrated Drone (DROID) with its 10‑foot wingspan; and the Multi‑Use Cub, a 14‑foot‑span fixed‑wing aircraft with an expandable payload capacity for flight experiments. For electric vertical takeoff and landing testing, the HQ‑90 quadrotor provides an additional option.
Once aircraft and experiments are cleared for operations, laboratory pilots support the mission, including ground operations and flight activities.
Flight expertise
Each staff member serves as an experienced and certified subscale aircraft pilot and is prepared to fly unique one-of-a-kind or modified commercial aircraft wherever the mission requires.
NASA’s FireSense project conducted flights in the Geneva State Forest, located about 100 miles south of Montgomery, Alabama. NASA Armstrong flight research staff integrated the instrument onto an Alta-X drone and tested the system before deployment. Two team members then transported the drone and sensor to the forest, prepared the vehicle for flight, and operated it during the mission. The NASA sensor was flown on the drone to demonstrate how remotely piloted aircraft can gather localized weather data that influences smoke movement and fire behavior. This information may help operational agencies improve wildfire decision-making and better allocate firefighters and resources.
Other missions occur closer to NASA Armstrong, such as the Enhancing Parachutes by Instrumenting the Canopy (EPIC) project. EPIC involved air‑launching a capsule containing a parachute and flexible sensor from the Alta‑X. Laboratory staff piloted the flights, supported flight operations, and worked with the EPIC team to design and integrate the parachute‑drop mechanism and safety system into the aircraft.
These tests demonstrated that a flexible sensor could help researchers study supersonic parachutes. Continuation of this work can help fill gaps in computer models, making supersonic parachutes safer and more reliable for delivering science instruments and payloads to Mars.
Advancing challenging research
The Dale Reed Subscale Flight Research Laboratory uses rapid design and testing capabilities to help small aircraft fly big ideas. These concepts could lead to future breakthroughs that support NASA’s missions across aeronautics, science, and exploration.
For decades, NASA and its partners have advanced Automatic Collision Avoidance Technology. The research demonstrated an autopilot could detect and recover from an imminent ground collision – a capability now helping save lives in high‑performance U.S. military jets. NASA Armstrong had key roles in that work and developed a simplified version, the Automatic Ground Collision Avoidance System, which was installed on the DROID for testing.
The system demonstrated on the DROID — developed to assist general aviation pilots as well as remotely piloted and autonomous aircraft — performed well and led to further research toward a version that provides alerts and steering cues. The NASA Armstrong Technology Transfer Office is working to license the technology for U.S. businesses to develop the system as a commercial product.
The Prandtl‑D (Preliminary Research Aerodynamic Design to Lower Drag) flying‑wing glider was also designed, fabricated, and flown at NASA Armstrong. Researchers found that its twisted wing design could reduce drag and generate thrust at the wingtips, advancing concepts that may support greater fuel economy for future aircraft. The original Prandtl‑D is now part of the Smithsonian National Air and Space Museum collection in Washington, and the Prandtl-D3 is at the California Science Center in Los Angeles. Researchers continue developing the next generation of the design in the laboratory.
A wide range of capabilities in the laboratory help transform promising concepts into flight-ready test structures. These include rapid prototyping using traditional and advanced 3D manufacturing techniques, as well as composite and conventional fabrication processes. The team of engineers and technicians also provides custom component design and specialized fabrication to meet unique research needs.
The laboratory supports electrical and mechanical design, hardware and software integration, and the safety and flight-readiness processes required for successful missions. Additional technical facilities, such as the Experimental Fabrication Branch and the Environmental Laboratory at NASA Armstrong, further enhance these capabilities. Together, they support development, testing, and validation activities that advance NASA’s aeronautics and exploration goals.